Technology in Graphic Arts

AUTOMATION OF DEPALLETISED AND PALLETISED PROCESSES AT THE START AND END OF THE POST-PRESS LINES

A robotic cell capable of automatically palletising packages of sheets, bound blocks of sheets, books and boxes at the exit of a folding, stitching, stapling or binding machine.

A collaborative robotic cell capable of automatically palletising packages of sheets, bound blocks of sheets, books or boxes at the exit of a folder, stitching, stapling or binding machine.

A robotic cell capable of automatically palletising high-speed paperback binding lines.

A robotic cell capable of automatically depalletising packages of reinforced or bound blocks of sheets and feeding paperback or hardback binding lines.

A robotic cell capable of automatically palletising packages of sheets, bound blocks of sheets, books and boxes at the exit of a folding, stitching, stapling or binding machine.

A collaborative robotic cell capable of automatically palletising packages of sheets, bound blocks of sheets, books or boxes at the exit of a folder, stitching, stapling or binding machine.

A robotic cell capable of automatically palletising high-speed paperback binding lines.

A robotic cell capable of automatically depalletising packages of reinforced or bound blocks of sheets and feeding paperback or hardback binding lines.

We help improve processes through automation

PaL lets you automatically palletise packages of bound, folded or stapled blocks of sheets, bound books or boxes, for example.

Using PaL, you can increase the production of the line and reduce costs by automating up to three exits with a single device.

Using 3 single parameters entered on the screen, the robot completely palletises the pallet as well as inserting separators where appropriate. After finishing the process, the operator removes the full pallet and positions another empty one.

Optionally, a roller conveyor and pallet dispenser can be installed to automate the change of pallet.

Automates up to three outputs from:

· STITCHING MACHINES

· FOLDING MACHINES

· STAPLE LINES

· COVERING MACHINES

· BINDING LINES

➝ Using a single robot

Technical features

· Machine capacity: Palletises a package every 7 seconds
· Dimensions: Custom layouts
· Sheet package height: From 10 to 200 mm
· Pallet height: Up to 1,500 mm
· Product types: Sheet, heat-sealed sheet, bound books, covers, finished books and boxes
· Possibility of palletising: Automatic palletising at 0°, 90° or 180° between packs of sheets
· Work technology: Head with sorting and collection systems. Movements performed by a 4-axis robot
· Pallet type: Can work with different pallet dimensions
· Slip sheets: The robot places the slip sheets automatically

Using a collaborative robot and without having to enclose the pallet, Co-PaL lets you automatically palletise packages of blocks of sheets (whether bound, folded or stapled).

Co-PaL lets you streamline production and reduce costs by automating up to two outputs with a single device.

Using 3 single parameters entered on the screen, the robot completely palletises the load, then does so with the next pallet. The operator can remove the full pallet and position another empty one while the device continues working on the latter.

Automates output from a:

· STITCHING MACHINES

· FOLDING MACHINES

· STAPLE LINES

· COVERING MACHINES

· BINDING LINES

➝ Without needing to enclose the perimeter

Technical features

· Machine capacity: Palletises a package every 15 seconds
· Dimensions: Custom layouts
· Sheet package height: From 10 to 140 mm
· Pallet height: Up to 1,200 mm
· Product types: Sheet, heat-sealed sheet, bound books, covers, finished books and boxes
· Possibility of palletising: Automatic palletising at 0°, 90° or 180° between packs of sheets
· Work technology: Head with sorting and collection systems. Movements performed by a 6-axis collaborative robot
· Pallet type: Can work with different pallet dimensions
· Slip sheets: The slip sheets between layers must be inserted manually

PaL-F for automatically palletising packages of blocks of sheets (whether bound, folded or stapled), bound books and boxes, for example.

PaL-F lets you streamline production and reduce costs by automating your high-speed binding line output.

Using 3 single parameters entered on the screen, the robot completely palletises the pallet, as well as inserting the separators, where appropriate.

A double roller conveyor and a pallet dispenser are included, which autonomously allows the entry of empty pallets and the exit of full pallets.

Automates the output from a:

· PAPERBACK LINE

· HARDBACK LINE

Including pallet dispenser and automatic roller conveyor

➝ Optional database integration

Technical features

· Machine capacity: Palletises a package every 10 seconds
· Dimensions: Custom layouts
· Sheet package height: From 50 to 350 mm
· Pallet height: Up to 1,800 mm
· Product types: Finished books (paperback and hardback) and boxes
· Possibility of palletising: Automatic palletising at 0°, 90° or 180° between rows and layers
· Work technology: Head with sorting and collection systems. Movements performed by a 4-axis robot
· Pallet type: Can work with different pallet dimensions
· Slip sheets: The robot places the slip sheets automatically

D-PaL for automatic depalletising of packages of bound or reinforced blocks of sheets.

D-PaL lets you increase production and reduce costs by autonomously feeding your paperback or hardback line.

Using 3 unique parameters entered on the screen, the robot completely depalletises the pallet and positions the separators in another independent pallet. After finishing the process, the operator removes the empty pallet and positions another one full of blocks of sheets.

Optionally, a roller conveyor and pallet stacker can be installed to automate pallet change procedures.

Automatically feeds bound or reinforced blocks of sheets for the binding lines:

· PAPERBACK

· HARDBACK

➝ Optional empty pallet stacker and roller conveyor

Technical features

· Machine capacity: Depalletises a complete row of packages every 12 seconds
· Dimensions: Custom layouts
· Sheet package height: From 50 to 200 mm
· Pallet height: Up to 1,500 mm
· Product types: Packages of blocks of sheets (bound or reinforced) or finished books (paperback or hardback)
· Possibility of palletising: Automatically depalletises complete rows at 0° or 180° between layers
· Work technology: Head with palpation and collection systems. Movements performed by a 4-axis robot
· Pallet type: Can work with different pallet dimensions
· Slip sheets: The robot works with rigid slip sheets protruding from the mosaic load pattern on the 4 sides of the pallet

INCREASES PRODUCTIVITY

Improves unit costs

COST REDUCTION

Elimination of processes without added value

OCCUPATIONAL HEALTH

Elimination of a task with ergonomic problems

PLANT INTEGRATION

Thanks to its compact design, it adapts easily to the existing Lay-Out

INCREASES PRODUCTIVITY

Improves unit costs

COST REDUCTION

Elimination of processes without added value

OCCUPATIONAL HEALTH

Elimination of a task with ergonomic problems

PLANT INTEGRATION

Thanks to its compact design, it adapts easily to the existing Lay-Out

RELIABILITY

Low level of maintenance due to having minimised the integration of mechanical elements subject to wear and tear and/or faults

FLEXIBILITY

It allows for a quick response to replanning of production

AMORTIZATION

Payback in less than 18 months

For further information, please contact to:

Javier Muñoa Oteiza
jmunoa@largoiko.es
T. +34 948 53 60 12 (Ext. 152)
M. +34 608 43 74 89